• 8

  A Few Word about Safety
• 10

  Contents
• 13

  Scooter Safety
• 14

  Important Safety Information
• 17

  Important Message to Parents
• 17

  Riding Readiness
• 19

  Instruction and Supervision
• 21

  Accessories
• 22

  Modifications
• 23

  Safety Labels
• 25

  Instruments & Controls
• 26

  Operation Component Locations
• 29

  Gauges & Indicators
• 30

  Lamp Check
• 32

  Controls & Features
• 32

  Ignition Switch
• 34

  Start Button
• 34

  Engine Stop Switch
• 34

  Right Handlebar
• 35

  Headlight Dimmer Switch
• 35

  Turn Signal Switch
• 36

  Horn Button
• 36

  Rear Brake Lock
• 36

  To Apply the Brake Lock
• 37

  To Release the Brake Lock
• 37

  Left Handlebar
• 38

  Seat Lock
• 38

  Below Handlebar
• 39

  To Lock the Center Stand
• 39

  To Unlock the Center Stand
• 41

  Before Riding
• 42

  Protective Apparel
• 43

  Helmets and Eye Protection
• 43

  Additional Riding Gear
• 44

  Rider Training
• 46

  Pre-ride Inspection
• 49

  Loading
• 50

  Load Limits
• 50

  Maximum Weight Capacity
• 50

  Maximum Cargo Weight
• 51

  Loading Guidelines
• 52

  To Open the Center Compartment
• 52

  To Close the Center Compartment
• 53

  Front Hook
• 55

  Basic Operation & Riding
• 56

  Safe Riding Precautions
• 57

  Starting & Stopping the Engine
• 57

  Preparation
• 58

  Starting Procedure
• 60

  To Start the Engine Without Electric Starter
• 61

  If You Cannot Restart a Warm Engine
• 62

  How to Stop the Engine
• 62

  Normal Engine Stop
• 62

  Emergency Engine Stop
• 70

  Braking
• 72

  Parking
• 73

  Lock Steering
• 75

  Theft-Prevention Tips
• 76

  Riding With Cargo
• 77

  Servicing Your Honda
• 80

  The Importance of Maintenance
• 81

  Maintenance Safety
• 82

  Important Safety Precautions
• 84

  Periodic Maintenance
• 86

  Maintenance Schedule
• 93

  Maintenance Component Locations
• 96

  Owner's Manual Storage
• 97

  Maintenance Lid Removal
• 98

  Plug Maintenance Lid Removal
• 99

  Fuel Recommendation
• 100

  Fuel Capacity
• 100

  Refueling Procedure
• 102

  Engine Oil & Strainer Screen
• 103

  Engine Oil Recommendation
• 105

  JASO T 903 Standard
• 106

  Checking & Adding Oil
• 107

  Changing Engine Oil
• 108

  Drain the Engine Oil
• 110

  Engine Oil Strainer Screen
• 112

  Coolant Recommendation
• 113

  Checking & Adding Coolant
• 115

  Coolant Replacement
• 116

  Air Cleaner
• 117

  Air Cleaner Replacement
• 118

  Crankcase Breather Draining
• 119

  Throttle Freeplay Inspection
• 119

  Throttle Freeplay Adjustment
• 120

  Throttle Inspection
• 121

  Idle Speed Adjustment
• 123

  Spark Plug Recommendation
• 123

  Spark Plug Replacement
• 126

  Brake Lever Freeplay
• 127

  Brake Lever Freeplay Inspection
• 127

  Brake Lever Freeplay Adjustment
• 128

  Brakes Other Inspection
• 129

  Brake Shoe Wear
• 130

  Tires
• 130

  Air Pressure
• 131

  Recommended Cold Tire Pressures
• 132

  Tires Inspection
• 132

  Tread Wear
• 133

  Tire Repair
• 134

  Tire Replacement
• 135

  Recommended Tires
• 136

  Tires Important Safety Reminders
• 138

  Battery Storage
• 139

  Battery Removal
• 140

  Battery Installation
• 141

  Battery Charging
• 142

  Appearance Care
• 144

  Washing Your Scooter With a Mild Detergent
• 145

  Test Brakes
• 146

  Spray Cleaning Your Scooter
• 148

  Finishing Touches
• 149

  Tips
• 150

  Storing Your Honda
• 150

  Preparation for Storage
• 153

  Removal From Storage
• 154

  Transporting Your Scooter
• 155

  You & the Environment
• 157

  Taking Care of the Unexpected
• 158

  General Guidelines
• 159

  If Your Engine Quits or Won't Start
• 164

  If You Have a Flat Tire
• 165

  Types of Temporary Repairs
• 166

  Should You Repair or Replace a Tire?
• 167

  Emergency Wheel Removal/Installation
• 168

  If You Engine Overheats
• 170

  If a Fuse Blows
• 170

  Recommended Fuses
• 174

  If You Crash
• 175

  If You Lose Your Key
• 176

  If You Battery Is Low (Or Dead)
• 177

  Technical Information
• 178

  Vehicle Identification
• 178

  Serial Numbers
• 180

  Color Label & Code
• 181

  Specifications
• 187

  Brake-in Guidelines
• 188

  High Altitude Carburetor Adjustment
• 189

  Emission Control Systems
• 189

  Exhaust Emission Requirements
• 190

  Noise Emission Requirements
• 190

  Warranty Compliance
• 190

  Source of Exhaust Emissions
• 191

  Exhaust Emission Control System
• 191

  Secondary Air Injection System
• 191

  Oxidation Catalytic Converter
• 192

  Crankcase Emission Control System
• 192

  Problems That May Affect Scooter Exhaust Emissions
• 193

  Noise Emission Control System
• 194

  Fuel Permeation Emission Control System
• 195

  Catalytic Converter
• 196

  Oxygenated Fuels
• 199

  Consumer Information
• 203

  Warranty Coverage
• 204

  Warranty Service
• 210

  Table of Contents
• 214

  Index
• 222

  Quick Reference

Download or purchase shop manuals and service support materials for Honda Power Equipment, including Honda Generators, Lawn mowers, Tillers, Trimmers, Snow blowers, & Pumps.

Description

This Official 2002-2009 Honda CHF50/P/S Metropolitan Scooter Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2002, 2003, 2004, 2005, 2006, 2008, 2009 Honda CHF50/P/S Metropolitan Scooters.

This is the same book used by the service department at your local Honda dealer. It has everything in it you need to know in order to repair and service your motorcycle.

Table of Contents

2005 Honda Metropolitan Repair Manual

General Information
Frame/body Panels/exhaust System
Maintenance
Lubrication System
Fuel System
Cooling System
Engine Removal/installation
Cylinder Head/valves
Kickstarter/drive Pulley/driven Pulley/clutch
Final Reduction
Alternator/starter
Crankshaft/piston/cylinder
Front Wheel/brake/ Suspension/steering
Rear Wheel/brake/suspension
Battery/charging System
Ignition System
Electric Starter
Lights/meters/switches
Wiring Diagrams
Technical Feature
Troubleshooting
Index

2005 Honda Metropolitan Repair Manual

Index of Topics

Honda Metropolitan Repair Manual

Air Cleaner
Air Cleaner Housing
(’02 – ’05 Model)
(after ’05 Model)
Alternator Charging Coil
Alternator/starter
Battery
Battery/charging System Specifications
Bearing Replacement
Belt Case Cover
Body Cover
Body Panel Locations
Body Panel Removal Chart
Brake Light Switch
Brake Lock Operation
Brake Shoes Wear
Brake System
Brake/tail Light
Brushless Alternator/starter
Cable & Harness Routing (after ’05 Model)
Cable & Harness Routing(’02 – ’05 Model)
Camshaft/rocker Arm Installation
Camshaft/rocker Arm Removal
Carburetor Assembly
Carburetor Disassembly
Carburetor Installation
Carburetor Removal
Charging System Inspection
Clutch/driven Pulley
Component Location (’02 – ’05 Model)
Engine Removal/installation
Fuel System
(after ’05 Model)
Engine Removal/installation
Fuel System
Alternator/starter
Crankshaft/piston/cylinder
Cylinder Heada/alves
Final Reduction
Front Wheel/brake/
Suspension/steering
Kickstarter/drive Pulley/
Driven Pulley/clutch
Rear Wheel/brake/suspension
Coolant Replacement
Coolant System Testing
Coolant Temperature Indicator/ect Sensor
Cooling System
Cooling System Specifications
Crankcase Assembly
Crankcase Breather
Crankcase Separation
Crankshaft/piston
Crankshaft/piston/
Cylinder Specifications
Cylinder Compression Test
Cylinder Head Cover Installation
Cylinder Head Cover Removal
Cylinder Head Disassembly
Cylinder Head Installation
Cylinder Head Removal
Cylinder Heada/alves Specifications
Cyliunder Head Assembly
Drive Pulley
Emission Control Systems
Engine & Frame Torque Values
Engine Control Module (ecm)
Battery/charging Systaem
Electric Starter
Engine Does Not Start Or Is }
Hard To Start
Engine Idle Speed
Engine Installation
Engine Lacks Power
Engine Oil
Engine Oil Strainer Screen
Engine Removal
Equalizer
Final Reduction Assembly
Final Reduction Disassembly
Final Reduction Oil
Final Reduction Specifications
Fork
Front Brake
Front Cover
Front Fender
Front Meter Cover
Front Wheel
Front Wheel/brake/
Suspension/steering Specifications
Fuel Gauge/fuel Level Sensor
Fuel Line
Fuel Pump ,
Fuel System Specifications (’02 – ’05 Model)
Fuel System Specifications (after ’05 Model)
Fuel Tank
General Specifications
Handlebar
Handlebar Switches
Headlight
Headlight Aim
High Altitude Adjustment (after ’05 Model)
Horn
Ignition Coil
Ignition Switch
Ignition System Inspection
Ignition System Specifications
Ignition Timing
Kickstarter
Kickstarter/drive Pulley/driven Pulley/
Clutch Specifications
Leg Shield
License Light
Lights/meters/switches Specifications
Lower Cover
Lubrication & Seal Points
Lubrication System Diagram
Lubrication System Specifications
Luggage Box
Magnetic-coupling Water Pump
Main Relay
Maintenance Schedule
Model Identification
Muffler
Nuts, Bolts, Fasteners
Oil Pump
Pcv Control Solenoid Valve/
Pcv Reed Valve (after ’05 Model)
Pilot Screw Adjustment
(’02-’05 Model)
Poor Handling
Poor Performance At High Speed
Poor Performance At Low And Idle Speed
Radiator
Radiator Coolant
Radiator Reserve Tank
Rear Brake
Rear Fender
Rear Shock Absorber
Rear Wheel
Rear Wheel/brake/
Suspension Specifications
Seat
Secondary Air Supply System
(’02 -’05 Model)
(after ’05 Model)
Fuel System
Service Information
Alternator/starter Clutch
Battery/charging System
Cooling System
Crankshaft/piston/cylinder
Cylinder Head/valves
Electric Starter
Engine Removal/installation
Final Reduction
Frame/body Panels/exhaust System
Front Wheel/brake/
Suspension/steering
Fuel System
Ignition System
Kickstarter/drive Pulley/driven Pulley/clutch
Lights/meters/switches
Lubrication System
Maintenance
Rear Wheel/brake/suspension
Service Rules
Side Cover
Spark Plug
Speedometer
Standard Torque Values
Starter Relay
Starting Enrichment (se) Valve
Steering Head Bearings
Steering Stem1
Step Floor
Suspension
System Diagram
Battery/charging System
Electric Starter
Ignition System
System Flow Pattern
System Location
Lights/meters/switches
Throttle Operation
Throttle Position Sensor
Trim Clips
Troubleshooting
Battery/charging System
Cooling System
Crankshaft/piston/cylinder
Cylinder Heada/alves
Electric Starter
Final Reduction
Frame/body Panels/exhaust System
Front Wheel/brake/suspension/steering
Fuel System
Ignition System
Kickstarter/drive Pulley/
Driven Pulley/clutch
Lubrication System
Rear Wheel/brake/suspension
Turn Signal Indicator
Turn Signal Light
Valve Clearance
Valve Guide Replacement
Valve Seat Inspection/refacing
Water Pump/thermostat
Wheels/tires
Wiring Diagrams
After ’05 Model
P-type (’02 – ’05 Model)
Standard (’02 – ’05 Model)